| Customization: | Available |
|---|---|
| Type: | Industrial Aluminium Profile |
| Shape: | Square |
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| Size of cross section: | 40 X 80 mm |
| Material | 6063-T6 Aluminum |
| Finish | Custom Anodized |
| Weight | 2.48 kg/m |
| Surface Area | 9.21 cm2 |
| Length | 6 meters |
| Moment of Inertia | I(x)=15.76 cm4 |
| I(Y)=55.86 cm4 |
Lightweight and Durable: Aluminum is a lightweight material known for its high strength-to-weight ratio. This characteristic makes aluminum frames ideal for creating sturdy yet lightweight structures. The lightweight nature of aluminum frames allows for easy handling, transportation, and modification as per changing assembly line requirements. Despite being lightweight, aluminum frames are also durable and can withstand the rigors of industrial operations.
Modular and Versatile: Aluminum frames for assembly lines are designed using modular components, such as extrusions, connectors, and accessories. The modular nature of these frames enables easy assembly and disassembly, providing flexibility in configuring the assembly line layout. It allows for adaptability to different production processes and facilitates future modifications or expansions.
Customizable and Scalable: Aluminum frames offer a high level of customization to suit specific assembly line needs. The extruded aluminum profiles can be cut, drilled, and assembled in various configurations, accommodating different production requirements. This customization capability allows for the creation of tailor-made assembly line structures. Additionally, aluminum frames are scalable, meaning they can be easily extended or reconfigured as production demands change over time. This scalability optimizes the utilization of floor space and ensures efficient production flow.
Integration and Mounting: Aluminum frames provide integration capabilities for various components and equipment required in assembly line operations. The frames may incorporate integrated channels, T-slots, or mounting options, allowing for the installation of accessories, fixtures, conveyors, workstations, shelving units, and other equipment necessary for the assembly process. This integration feature simplifies the arrangement of tools, improves workflow, and enhances overall productivity.
Ergonomics and Safety: Aluminum frames contribute to ergonomics and safety in assembly line environments. They provide a stable structure for organizing tools, components, and workstations, facilitating a streamlined and efficient workflow. Furthermore, aluminum frames can be equipped with safety features such as machine guards and barriers. These safety additions help protect workers from hazardous areas or moving machinery, ensuring a safer work environment.
In summary, aluminum frames for assembly lines are lightweight, durable, and versatile structures that facilitate efficient production processes. Their modular and customizable design, along with integration capabilities, allows for flexibility and adaptability to changing assembly line requirements. Moreover, aluminum frames contribute to improved ergonomics and safety in the workplace.
Note: The following instructions are a general guideline, and the specific installation process may vary based on the design of the aluminum frame and the requirements of the assembly line. It's recommended to refer to the manufacturer's instructions for your specific aluminum frame system.
Materials Needed:
Aluminum frame components (extrusions, connectors, etc.)
Mounting hardware (screws, bolts, nuts, etc.)
Power tools (drill, screwdriver, etc.)
Level
Measuring tape
Safety equipment (gloves, safety glasses, etc.)
Step 1: Planning and Preparation
Review the assembly line layout and determine the required dimensions, configurations, and equipment placements.
Ensure you have all the necessary components, tools, and hardware for the installation.
Prepare the work area by clearing any obstacles and ensuring a clean, flat surface for assembly.
Step 2: Frame Assembly
Lay out the aluminum extrusions according to the planned design.
Connect the extrusions using the appropriate connectors. Refer to the manufacturer's instructions for connector types and assembly methods.Use a measuring tape and level to ensure the frame is square and aligned correctly. Make any necessary adjustments.
Step 3: Mounting the Frame
Determine the mounting points for the frame. These may include walls, floors, or other existing structures.
Mark the locations for the mounting holes on the frame and the mounting surface.
Drill pilot holes for the mounting hardware, taking care to use the appropriate drill bit size.
Attach the frame to the mounting surface using screws, bolts, or other suitable hardware. Ensure the frame is securely fastened.
Step 4: Integration of Accessories and Equipment
Install any necessary accessories such as channels, T-slots, or brackets onto the frame for attaching equipment or components.
Follow the manufacturer's instructions for attaching conveyors, workstations, shelving units, or other equipment to the frame. Use the provided mounting options or custom brackets if required.
Ensure that all equipment is properly aligned, leveled, and securely attached to the frame.
Step 5: Safety Measures
If required, install safety features such as machine guards or barriers onto the frame to protect workers from hazardous areas or moving machinery.Ensure that all safety measures comply with industry regulations and standards.
Step 6: Final Checks and Testing
Inspect the entire assembly line to ensure that all components, connections, and equipment are properly installed and secured.
Double-check the alignment, stability, and levelness of the frame.Test the equipment and assembly line for proper functionality, ensuring smooth operation and safety.
Note: It is important to consult the manufacturer's instructions and follow any specific guidelines or recommendations they provide. They may have additional steps or specific instructions tailored to their aluminum frame system.
Always prioritize safety during the installation process. If you are unsure about any step or lack the necessary expertise, it is advisable to seek assistance from professionals or consult the manufacturer directly.
A wide range of different packaging methods. Try to avoid unnecessary handling and ensure that the goods are delivered safe and undamaged. Examples of common methods of packaging are:
1. In a carton / with poly bag or PE film wrapped
2. Bundled / with polythene wrap
3. On a pallet/ with interleaving
4. By wooden rack or box
AlV is a leading manufacturer and supplier of high-quality aluminum frames for a wide range of industries. With a strong commitment to excellence, innovation, and customer satisfaction, we have established ourselves as a trusted provider of customized aluminum framing solutions. Our expertise lies in designing, manufacturing, and delivering aluminum frames that meet the diverse needs of our clients.
Quality Manufacturing: At Aluminum Frame Solutions, we pride ourselves on our state-of-the-art manufacturing facility equipped with advanced machinery and a skilled workforce. Our manufacturing processes adhere to strict quality control measures to ensure consistent production of superior aluminum frames.
Customization and Design: We understand that every client has unique requirements. Our experienced design team works closely with customers to create tailored solutions that precisely match their specifications. We offer a wide range of extruded aluminum profiles, connectors, and accessories, allowing for endless possibilities in frame design.
Industry Expertise: With years of experience in the industry, we have developed specialized knowledge in various sectors, including manufacturing, automotive, electronics, aerospace, and more. Our team understands the specific challenges and demands of each industry, enabling us to deliver aluminum frames that meet industry standards and regulations.
Flexibility and Scalability: Our aluminum frames are designed with modularity in mind, providing flexibility and scalability. This means that our frames can be easily modified, expanded, or reconfigured to adapt to evolving production requirements. Whether it's adjusting the assembly line layout or incorporating new equipment, our frames offer the versatility needed for a dynamic manufacturing environment.
Exceptional Customer Service: At Aluminum Frame Solutions, we prioritize customer satisfaction. Our dedicated customer service team is committed to providing personalized support throughout the entire process, from initial design consultation to after-sales assistance. We strive to build long-term partnerships with our clients, ensuring their needs are met and exceeded.
Sustainability: We are committed to environmentally responsible manufacturing practices. Our aluminum frames are crafted from recyclable materials, and our production processes emphasize energy efficiency and waste reduction. By choosing our frames, clients can align their operations with sustainable practices.
Global Reach: Aluminum Frame Solutions operates on a global scale, serving clients both domestically and internationally. Our efficient logistics network ensures timely delivery to our customers worldwide, regardless of their location.
We, at ALV, are dedicated to providing reliable, high-quality aluminum frames that enhance productivity, safety, and efficiency for our clients. Contact us today to discuss your specific requirements and experience the difference our aluminum frames can make in your industry.
Q1: Are you manufacturer ?
A: Yes,We are manufacture since from 2014, and some of related product sourcing from local suppliers
Q2: If I need sample, could you support?
A: We can supply you with the sample for free.
Q3: What's your MOQ ?
A: 2 tons
Q4: What's the thickness for anodizing? Can you do 15 um?
A: Our normal thickness is about 10 um. Yes, we can do 15um and above.
Q5: What color you can do for powder coating?
A: We can do any color for powder coating as long as you can provide the color sample or the RAL No. Our normally powder coating thickness is 40-80um. Belowed liste several RAL examples:
Q6: How do you charge the mold fee?
A: In case in need of tooling a new mold, the tooling fee will be refounded upon the order quantity reaches a certain amount.
Q7. What is the differences between theoretical weight and actual weight?
A: Theoretical weight is calculated according to the drawing, Actual weight is literally weighted by the scale. The die tolerance will cause the difference.
Q8: How many years of your windows and doors product warranty ?
A: 10 years.
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